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Power Electronics

DC-DC converters: volt-second balance, buck-boost and ripple

Volt-second and charge balance proved, the buck-boost ratio, current and voltage ripple proved with an example, discontinuous conduction, synchronous rectification, real limits.

The Applied Electronics course showed the buck and boost converters. Here we look at the method that makes it possible to analyse any switching converter in a few lines: the volt-second and charge balances in steady state, with proof. We apply it to the buck-boost converter, compute current and voltage ripple with proof, the boundary between continuous and discontinuous conduction, and look at synchronous rectification and the real limits of the conversion ratio.

The two steady-state principles

In steady state every quantity of the converter repeats identically in every switching period T_s.

Theorem. In periodic steady state:

  • volt-second balance: the mean voltage across every inductor is zero, \langle v_L\rangle = 0;
  • charge balance: the mean current in every capacitor is zero, \langle i_C\rangle = 0.

Proof. For the inductor v_L = L\,di_L/dt. Integrating over one period: \int_0^{T_s}v_L\,dt = L\,[i_L(T_s) - i_L(0)]. In periodic steady state i_L(T_s) = i_L(0), so the integral, and with it the mean, is zero. For the capacitor, with i_C = C\,dv_C/dt, the same reasoning applies to the voltage. ∎

If the mean inductor voltage were not zero, the current would rise or fall a little every period: it would not yet be steady state. These two principles are enough to derive the conversion ratio of any converter.

The buck-boost converter

Buck-boost converter and inductor current
With the switch closed the inductor L charges from the source and its current rises; with the switch open it discharges through diode D into the capacitor and the load, producing an output voltage of opposite sign to the input.

With the switch closed for a fraction D of the period (the duty cycle), the inductor is connected to the input: v_L = V_{in}. With the switch open the inductor current flows through the diode to the output: v_L = V_o, where V_o is negative.

Theorem. In continuous conduction the conversion ratio of the buck-boost is

    \[ \frac{V_o}{V_{in}} = -\frac{D}{1 - D} \]

Proof. By volt-second balance D\,V_{in} + (1 - D)\,V_o = 0, which gives the formula. ∎

The magnitude of the output can be smaller than the input (D \lt  0.5) or larger (D \gt  0.5), with reversed polarity. With the same method the buck (D\,(V_{in} - V_o) + (1 - D)(-V_o) = 0, so V_o = D\,V_{in}) and the boost (V_o = V_{in}/(1 - D)) are recovered in one line.

Ripple

Current. During the on-time the inductor current rises with slope V_{in}/L for a time DT_s: the peak-to-peak ripple is

    \[ \Delta I_L = \frac{V_{in}\,D}{L\,f_s} \]

Doubling the frequency halves the inductance needed for the same ripple: this is the advantage of high frequencies, paid for with switching losses (lesson on devices).

Voltage. In the buck the inductor current goes to the capacitor and the load; the capacitor absorbs only the varying part, a triangular wave of peak-to-peak amplitude \Delta I_L.

Theorem. The peak-to-peak output voltage ripple of the buck is

    \[ \Delta V_o = \frac{\Delta I_L}{8\,C\,f_s} \]

Proof. The capacitor current is positive for half a period, during which its shape is a triangle with base T_s/2 and height \Delta I_L/2. The accumulated charge is the area of the triangle, \Delta Q = \frac{1}{2}\cdot\frac{T_s}{2}\cdot\frac{\Delta I_L}{2} = \frac{T_s\,\Delta I_L}{8}, and the voltage ripple is \Delta Q/C. ∎

Example. A buck from 12 to 3.3 V at 500 kHz with L = 4.7 µH: D \approx 0.275 and, since in the buck the inductor sees V_{in} - V_o during the on-time, \Delta I_L = (12 - 3.3)\cdot 0.275/(4.7\cdot 10^{-6}\cdot 5\cdot 10^5) \approx 1.0 A. With C = 22 µF, \Delta V_o \approx 1.0/(8\cdot 22\cdot 10^{-6}\cdot 5\cdot 10^5) \approx 11 mV. In practice the capacitor’s series resistance also matters, adding R_{ESR}\,\Delta I_L: that is why ceramic capacitors are used.

Continuous and discontinuous conduction

If the load draws little current, the minimum of the triangular wave drops to zero, and the diode prevents the current from becoming negative: for part of the period the inductor stays empty. This is discontinuous conduction (DCM), in which the conversion ratios derived above no longer hold and the output also depends on the load. The boundary is where the current minimum touches zero, i.e. where the mean inductor current equals \Delta I_L/2. For the buck, with mean current equal to the load current V_o/R, the boundary gives a critical inductance L_{crit} = (1 - D)R/(2f_s). Converters at light load (in standby) often work in DCM or in burst mode on purpose, to reduce losses.

Synchronous rectification and real limits

The freewheeling diode has a 0.4-0.8 V drop: with a 1 V output, like the one supplying a processor, it would lose almost half the power. It is replaced by a second MOSFET driven in opposition to the first: synchronous rectification, with much lower R_{DS(on)}I^2 losses. The price is more complex driving with dead time.

The resistances of the inductor and the switches limit the real conversion ratio: in the boost the ideal formula 1/(1 - D) diverges as D \to 1, but in reality the output reaches a maximum and then collapses, because the input current becomes enormous and resistive drops dominate. That is why very high ratios are obtained with isolated converters with a transformer (dedicated lesson).

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